Replacing heavy-duty ramp springs on your trailer, such as 2,000 lb Left & Right Spring Coils, requires careful handling due to the high tension in the springs. Here's a step-by-step guide to replace them safely:
⚠️ Safety First!
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Wear safety glasses and gloves.
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Make sure the trailer is on a flat, stable surface.
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Use wheel chocks to prevent the trailer from moving.
🛠️ Tools & Materials Needed:
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New Left & Right Ramp Springs (2,000 lb capacity)
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Socket wrench and appropriate sockets
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Pliers or vice grips
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Hammer and punch (if needed for removing pins)
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Grease or lubricant
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Jack or support stands (if necessary)
📚 Step 1: Prep the Trailer
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Lower the ramp to the ground to release tension from the springs.
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Inspect the current springs and take note of their placement—left and right springs are wound in opposite directions.
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Clean the area around the hinge and spring housing to make the removal process easier.
🔧 Step 2: Remove the Old Springs
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Secure the Ramp: Use a jack or support stands to hold the ramp steady while you work.
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Loosen Retaining Bolts: Using a socket wrench, loosen and remove the bolts securing the springs to the hinge or ramp.
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Remove the Springs: Carefully slide the springs off the hinge. If they are under tension, use pliers or vice grips to hold the spring while removing it.
🌀 Step 3: Install the New Springs
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Match the Springs: Verify that the replacement springs are the correct size and tension (left and right orientation matters!).
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Position the Springs: Place the left spring on the left side and the right spring on the right side of the hinge. Ensure the coils face the correct direction.
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Left spring: Typically wound counterclockwise.
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Right spring: Typically wound clockwise.
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Align the Holes: Align the holes in the spring brackets with the hinge pins.
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Insert Bolts or Pins: Secure the springs with bolts or pins. Tighten them using the socket wrench but do not overtighten.
🧽 Step 4: Lubricate and Test
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Apply grease or lubricant to the spring coils and hinge points.
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Slowly lift and lower the ramp to ensure smooth operation.
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Check for proper tension and alignment. If the ramp feels too heavy or unbalanced, adjust the tension by repositioning the springs or tightening the bolts.
✅ Step 5: Final Check
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Double-check all bolts and pins for tightness.
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Make sure the springs are properly secured and that the ramp operates smoothly.
⚠️ Pro Tips:
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If the old springs are rusted or difficult to remove, use penetrating oil and allow it to sit for a few minutes.
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Mark the original positions before removing the springs to ensure proper alignment.